When launching an innovative beauty line, onboarding executive team members, or assembling complex medical diagnostic components, single-item cartons are insufficient. Product kits assemble multiple diverse items into a cohesive, organized, and emotionally impactful unboxing experience. Ad King engineers custom product kits in Okhla Phase 2, New Delhi.
Designing a successful product kit requires sophisticated structural CAD design. Shifting bottles, rattling hardware, or crushed compartments ruin the presentation. Our engineering department designs precision internal cavities that hold each product component securely during transit.
Internal Fitment & Cushioning Engineering
Precision Laser-Cut EVA Foam: Dense, clean-edged foam trays cut to the exact perimeter of each bottle, tube, or gadget, available in black, white, or custom colors.
Paperboard Dieline Cavities: 100% recyclable folding paperboard partitions engineered to cradle products while minimizing plastic usage.
Velvet & Satin Overlays: Luxurious fabric linings bonded over structural foam for high-end jewelry, luxury perfume sets, or award kits.
Turnkey Manufacturing
How to Order Product Kits
A transparent, calibrated 4-stage production protocol from initial consultation to final delivery.
01
Requirement & Specification
Share your dimensions, target quantity, substrate preference, and artwork files with our technical team.
02
Structural Proof & Approval
Our CAD department prepares digital 3D dieline proofs and unprinted mockups for dimensional validation.
03
Precision Press Manufacturing
High-speed offset printing on Heidelberg/Kamori presses, surface finishing, die-cutting, and automated folding.
04
Quality Check & Dispatch
Rigorous quality inspection, moisture-proof bundle packaging, and dependable nationwide dispatch from Okhla.
Manufacturing Clarity
Frequently Asked Questions About Product Kits
Clear technical answers on substrates, minimum quantities, sampling, and delivery for Product Kits.
How do you design inserts to hold varied product shapes securely?
Clients send us product samples; our CAD engineering team scans them and cuts prototype EVA foam or paperboard trays to ensure a snug fit.
Can product kits include multiple tiered layers?
Yes, we manufacture multi-level kit boxes with removable upper trays, pull-out drawers, and magnetic reveal compartments.
What is the sampling lead time for a custom product kit?
Custom physical sample kits with unprinted foam fitments are typically delivered within 3 to 5 business days for evaluation.
Can internal foam be lined with velvet or printed paperboard?
Yes, we offer velvet-flocked foam, satin fabric wraps, or printed paperboard cavity covers for clean luxury aesthetics.