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Plant: Okhla Phase 2Heidelberg & Bobst Lines

Inserts

Precision folded package inserts, pharmaceutical patient information leaflets (PIL), and instruction sheets micro-folded to fit compact cartons.

Core Capabilities & Highlights
  • Specialized multi-panel miniature micro-folding
  • Ultra-lightweight high-opacity papers (40 to 60 GSM)
  • Crisp micro-typography legibility
  • Bespoke wafer seal closures
Material Substrates
  • • 40-60 GSM Bible / Pharma Paper (Lightweight Opacity)
  • • 70-90 GSM Maplitho Paper
Available Finishes
  • • Miniature Cross-Folding
  • • Wafer Seal Stickers
  • • Perforated Reply Slips
  • • Multi-Language Layouts

Precision Package Inserts & Micro-Folded Leaflets

In pharmaceutical manufacturing, cosmetics, and consumer electronics, extensive technical, dosage, and legal information must fit inside tiny secondary cartons. Ad King operates precision micro-folding equipment in Okhla Industrial Area Phase 2, New Delhi, producing complex pharmaceutical leaflets and package inserts.

Folding a 500mm wide sheet down into a 30mm miniature packet without skewing or tearing requires specialized folding rollers and vacuum-assisted feeding. Our German Stahl folding equipment handles lightweight 40 GSM papers without paper jams or fiber splitting.

Regulatory Compliance & Technical Excellence

  1. High-Opacity Lightweight Substrates: We source specialized 40 to 60 GSM lightweight opaque paperboards that minimize carton bulk while preventing ink show-through.
  2. Micro-Typography Clarity: Offset plates imaged with high-resolution laser setters guarantee that 4-point warning text and dosage tables remain razor-sharp.
  3. Wafer Seals for High-Speed Packaging: Micro-folded leaflets can be closed with clear fugitive adhesive dots to prevent unfolding during automated carton packing.
Turnkey Manufacturing

How to Order Inserts

A transparent, calibrated 4-stage production protocol from initial consultation to final delivery.

01

Requirement & Specification

Share your dimensions, target quantity, substrate preference, and artwork files with our technical team.

02

Structural Proof & Approval

Our CAD department prepares digital 3D dieline proofs and unprinted mockups for dimensional validation.

03

Precision Press Manufacturing

High-speed offset printing on Heidelberg/Kamori presses, surface finishing, die-cutting, and automated folding.

04

Quality Check & Dispatch

Rigorous quality inspection, moisture-proof bundle packaging, and dependable nationwide dispatch from Okhla.

Manufacturing Clarity

Frequently Asked Questions About Inserts

Clear technical answers on substrates, minimum quantities, sampling, and delivery for Inserts.

How small can you fold a pharmaceutical package insert?
Our specialized Stahl folding machines can micro-fold large informational sheets down to miniature dimensions as small as 25mm x 35mm to fit inside medicine boxes.
How do you prevent text from bleeding through lightweight 45 GSM paper?
We use high-opacity specialized pharmaceutical grade paper (often called bible paper) and low-penetration inks that prevent show-through.
Can inserts be held closed with removable tape?
Yes, we apply clear removable wafer seals (tack seals) that keep miniature folded leaflets compact until opened by consumers.
Do you verify complete text integrity for medical leaflets?
Our pre-press workflow utilizes digital comparison software to ensure 100% character-by-character accuracy against approved medical artwork.
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Request an Estimate for Inserts

Send us your required dimensions, order volume, and finish requirements for Inserts. Direct factory pricing from Okhla Industrial Area Phase 2.

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